Automatic Sanding Machine Sander For MDF, Particle Board, Chipboard
Technical features of V-sanding machine
- Multiple modules and multiple speed range to cater to different
types of sanding subject;
- Angle sanding, floating sprint system, polishing, laser thickness
measurement;
- Direct drive of contact drum roller to yield high transmission;
- Separate driving system for top and bottom feeding system;
- Optimized dust collection system design with constant air
compensation;
- Perfect dia.-to-thickness ratio of contact drum roller;
- Seamless eccentric device for contact drum roller;
- Modular design to ensure easy combination and upgrade;
- Comprehensive production data management system;
- Beautiful industrial outlook design.
Technical features of V4i-wide belt sanding machine
- Designed for super-thin board (~1.6mm) and high speed (~150m/min)
sanding;
- Reinforced structure design of the main frame, golden
diameter-to-thickness ratio of the contact roller, less vibration
leads to less mark in the board surface;
- Multiple sanding setting available, i.e. top-backward and
bottom-forward, front-forward and end-forward and end-backward,
top-bottom matrix, slide pad technology;
- Pneumatic clamping system and centralized feeding system achieves
smooth and stable board feeding;
- Centralized lubrication system makes easy for machine maintenance;
- Informatization control system manages equipment, output and
consumption;
- Digital automation technology available, i.e. sanding head servo
adjustment, sanding belt self-tracking system, sanding belt linear
adjustment system.
Main technical specifications
1. Multiple modules available
2. Super rigidity frame
1) Cantilever beam precise control based on finite element model;
2) Advanced frame stress relief treatment;
3) High precision locking device
3. High interchangeable modular design
4. Contact drum roller
1) Big diameter contact roller with seamless eccentric device to
ensure high running precision;
2) Special surface treatment of the drum roller;
3) Easy one-side adjustment of the contact drum roller.
5. Sprint system
1) Combination of clockwise sanding and anti-clockwise sanding;
2) Angle Sprint system;
3) All-inclusive finishing effect and uniform surface quality.
6. Polishing head
The polishing head with Non-woven cloth roller from 3M company
gives a perfect finishing of the board with equal sanding effect of
180-240 grit sanding belt, but saving electricity cost up to 80%.
7. Highly efficient transmission
8.Dual air cell tension device to offset circumference tolerance of
sanding belt
9. Highly efficient transmission with low heat generation; Pneumatic clamp feeding system
10. Mechanical lifting
11. Triple blocking for multiple board feeding
1) Laser thickness measurement;
2) Microswitch;
3) Blocking blade plate.
12. Dual suction opening in the dust removal system; Constant air compensation
13. Intelligent control system
1) Mainstream PLC with HMI, Profibus Communication;
2) Monitoring device: Temperature, vibration (Optional) Linear
speed, Trend analysis, Malfunction diagnosis.
Main data
| Parameters | Unit | BSG_V-13 | BSG_V-16 |
| Board Width | mm | 1300 | 1600 |
| Thickness range | For multiple opening press | mm | 3~50 | 3~50 |
| For continuous press | mm | 2~50 | 2~50 |
| Working tolerance | mm | ±0.05 | ±0.05 |
| Feeding speed | For multiple opening press | m/min | 6~50 | 6~50 |
| For continuous press | m/min | 2~90/120 | 2~90/120 |
| Opening of upper frame | mm | 280 | 280 |
| Sanding belt linear speed | m/s | 22~33 | 22~33 |
| Sanding roller motor | kW | 75/90 | 90/110 |
| Combined decks motor | kW | 55 | 55/75 |
| Fine sanding motor | kW | 55 | 55 |
| Incline fine sanding motor | kW | 45 | 55 |
| Polishing motor | kW | 18.5 | 18.5 |
| Sanding belt width | mm | 1350 | 1650 |
| Compressed air consumption | m³/h | 4~7 | 4~7 |
| System pressure | MPa | 0.6 | 0.6 |
| Technical parameters | Unit | BSG_V4i-19 | BSG_V4i-23 | BSG_V4i-26 | BSG_V4i-29 |
| Max.working width | mm | 2000 | 2300 | 2600 | 2900 |
| Thickness range | mm | 1.6~50 | 1.6~50 | 1.6~50 | 1.6~50 |
| Feeding speed(servo adjustment) | m/min | 6-50
10-90
20-150 | 10-90
20-150 | 10-90
20-150 | 10-90
20-150 |
| Opening of upper frame | mm | 300 | 300 | 300 | 300 |
| working tolerance | mm | ±0.075 | ±0.075 | ±0.075 | ±0.075 |
| Main motor | kW | UP to 132 | UP to 160 | UP to 160 | UP to 160 |
| Feeding motor | kW | UP to 22 | UP to 30 | UP to 30 | UP to 30 |
| Abrasive belt size | Roller type frame size
(width x length) | mm | 2050x3250 | 2350x3250 | 2350x3250 | 2650x3250 |
| Combined/fine sanding frame(width x length) | mm | 2050x3250 | 2350x3250 | 2350x3250 | 2650x3250 |
| Dust discharge air volume | Roller Sand Frame | m³/h | 12800 | 15000 | 17000 | 19000 |
| Combined head | m³/h | 10000 | 12400 | 14000 | 16500 |
| Fine sanding head | m³/h | 10000 | 12400 | 14000 | 16500 |
| Cleaning device | m³/h | 2700 | 3100 | 3500 | 3900 |
| System pressure | Mpa | 0.6 | 0.6 | 0.6 | 0.6 |
| Compressed air | m³ | 4~7 | 4~7 | 4~7 | 4~7 |
| Equipment weight | t | 22~39 | 24~43 | 26~45 | 28~48 |
